船舶壓載水過濾器

專利號：2005 2 0023576.6  2008 2 0106660.8  2008 3 0114299.9

2009 2 0254281.8  2010 2 0555486.2  2010 2 0659021.1 

一、公司簡介  Company profile

秦皇島世紀源水處理技術有限公司座落于秦皇島國家級開發區，致力于水處理事業

十余年，是集科研、生產、銷售于一體的河北省高新技術企業。

世紀源產品在水處理領域一直扮演著重要角色，服務范圍涵蓋各行各業；其核心產品超聲波雙級智控壓差過濾機是擁有多項國家專利的高新技術產品，并于2010年被列入國家火炬計劃項目，編號（2010GH050131）；其主要技術特點是精度2微米的高強度316L不銹鋼燒結網和2.0Mpa高壓反洗以及超聲波清洗殺菌、阻垢的完美結合，使濾網在不中斷產水情況下清洗徹底，迅速恢復初始狀態，無需更換濾元，全自動運行，節能環保，受到國內外專家和用戶的一致好評，綜合技術水平居國內外領先地位。

隨著2004年《船舶壓載水和沉積物控制與管理國際公約》的推出，強制要求各類船舶必須安裝船舶壓載水處理系統，以滿足日益嚴格的壓載水排放標準，為此，世紀源公司根據國際公約要求的排放標準，經過幾年的研發試驗，在2011年5月推出了第一臺船用全自動壓載水過濾機和超聲波中壓紫外線殺菌器，并通過了主管單位的檢驗認證。世紀源壓載水系統一面世，即表現出了很好的實用性、經濟性、適用性，有望在今后取得巨大的市場優勢，并為保護海洋環境，促進世界航運事業發展做出更多貢獻。

世紀源公司以其專業的品質、領先的技術和完善的服務，得到了廣大國內外客戶的充分認可，并建立了良好、長期的合作關系。做一流企業，創世界品牌是世紀源公司始終追求的目標，我公司衷心希望與各界朋友長期合作，共同發展。

Qinhuangdao Shijiyuan Water Treatment Technology Co.,Ltd is located in Qinhuangdao national development zone; Committed to the water treatment business more than ten years,is a research, production and sales of high-tech enterprise in Hebei province.

Shijiiyuan products have been playing an important role in the water treatment field,and the range of the service covers all walks of life; It’s core product, the Ultrasonic Double Intelligent Pressure Differential Filter, is a new high-tech product with many national patents, and in 2010 was listed as  National Torch Plan Project,No.(2010GH050131),the most remarkable characteristic is the perfect combination of the 316L high intensity sintered stainless steel membrane with 2 micron-precision and 20KG pressure backwash and disinfection of the perfect combination of ultrasonic cleaning.The sintered stainless steel membrane can be cleaned thoroughly under the situation of uninterrupted water, the initial state can be recovered quickly, the filtering element is not required to be replaced, the filtering machine can run automatically,and both the energy conservation and environmental protection are realized, thereby the filtering machine has aroused general admiration he experts and scholars at home and abroad as well as the users, and the comprehensive technical level occupies the leading positions both in China and overseas.

With the" ships ballast water and sediment control and Management International Convention" roll out in 2004, forcing ships of all types must be installed  ship ballast water treatment system, to meet the increasingly strict discharge standard of the ballast water , therefore, the Shijiyuan company according to the emissions standards of the international conventions' require , after years of research trials, in May ,2011 launched the first automatic ballast water filter and the ultrasonic medium pressure UV sterilizer, and by the unit in charge of the inspection certification. Shijiyuan ballast water uniformly available, which shows good practicability, economy, applicability, hopefully in the future with great market advantage, and make more contributions for the protection of the marine environment and promote the development of the world shipping industry.

Our corporation has gainde compliments home and abroad, due to the stability and liability of the products and specialized technological service thus cooperates well with others. We aim to become the world leading company and hope to have a long-term cooperation with friends from home and abroad for mutual development.

全自動壓載水過濾機 

產品簡介Product brief introduction

全自動壓載水過濾機是在雙級智控壓差過濾機基礎上開發研制的一種具有多種功能的全自動綜合性水處理設備；它采用過濾精度可達2微米的高強度316L不銹鋼燒結膜，集全自動高壓反洗和超聲波清洗殺菌技術于一體，無需更換濾元、清洗徹底無死角、自動運行、自動反洗、自動排污，同時具有超聲波殺菌滅藻、消毒、阻垢、降低COD和防止濾網污堵等多種功能。系統運行安全可靠，維護方便，運行費用低。

Automatic ballast water is a multifunctional integrated automatic water treatment equipment which is developed based on the Double Intelligent Pressure Differential Filter. It uses up to 2 microns filtration precision high-strength 316L sintered stainless steel membrane, set against automatic high-pressure wash and ultrasonic cleaning sterilization technology in one, and do not need to replace the filter element, clean thoroughly and no dead ends, automatic operation, automatic back wash, auto emissions, but also has ultrasonic bath sterilization, disinfection, reduce COD and prevent filter fouling and other features. It is widely used in municipal sewage, domestic water, oil field injection water filtration, metallurgy and food, landscape and farming industries. The system safe and reliable operation, easy maintenance, low operating costs.

工作原理Working principle

原水由進水口進入機體，首先以外壓方式流經粗濾網，濾除較大顆粒性雜質。粗濾網出水以內壓式進入細濾網，進一步截留水中的細小雜質，同時，超聲波同步工作，對液體中的微小氣泡核產生振動，當聲壓達到一定值時，氣泡將繼續膨脹，然后突然閉合，這些小氣泡急速崩潰時在氣泡內產生了高溫（5000K）高壓（上千個大氣壓），并且由于氣泡周圍的液體高速沖入氣泡，而在氣泡附近的液體中產生了強烈的局部激波，也形成了局部的高溫高壓，從而產生了超聲的殺菌、清洗、粉碎、乳化、分散、阻垢、促進化學反應等一系列的作用。頻率在20KHz以上的超聲波集高級氧化、焚燒、超臨界氧化等多種水處理技術于一身，不但能防止濾膜污堵，延長濾膜反洗周期，同時具有顯著地殺菌和降解有機物的功能。

隨著過濾介質中各種污染物在細濾網內側的累積，過濾通道被堵塞，進出水口壓差逐漸增加，當壓差達到預設定值時，連接于進出水口的壓差變送器便將檢測到的壓差信號轉換成4-20mA的電流信號，傳遞給控制系統，（反洗周期亦可通過設定時間實現），系統自動啟動行程電機和反沖洗高壓泵，此時傳動裝置帶動裝有吸嘴的排污軸在濾網內側做旋轉和水平往返運動，同時，在濾網外側，高壓反沖洗裝置與排污裝置同步動作，并呈對應關系，在不中斷正常產水的前提下，只借助一小部分產品水，對濾網進行高壓反洗，反洗水透過濾網，連同從濾網上剝離的雜質被吸嘴迅速吸入排污軸，最后由排污室排出。

The raw water from the inlet into the body, First of all through coarse filter way of the external pressure, filter out larger particles of the impurities. Coarse filter water into the fine filter way of the Internal pressure, Further intercept small impurities in the water.At the same time, Ultrasonic synchronization, have vibration for the tiny bubbles nuclear of liquid. When the pressure reaches a certain value, bubbles will continue to expand, then suddenly closed. When these bubbles collapse rapidly, generated high Temperature(5000K) and high pressure (thousands of atmospheres) in the bubbles, and as the liquid around the bubbles into the bubbles high-speed, The liquid around the bubbles generated a strong local shock, also formed the high local temperature and pressure, resulting ultrasonic sterilization, cleaning, grinding, emulsifying, dispersing,promote chemical reactions and a series of  role. Ultrasonic frequencies above 20KHz set advanced oxidation, incineration, supercritical  oxidation and other water technologies in one. It is not only to prevent filter fouling, extend the filter backwash cycle,but also has significant function of sterilization and degradation of organic compounds.

With the pollutants  in the  filter media accumulated inside the fine filter, the filter channels are blocked, water inlet and outlet pressure increasing. When the pressure reaches the preset value, the pressure transducer detects which is connected to the inlet and outlet will put the pressure signals into 4-20mA current signal, then pass to the control system(The backwash frequency can also be pre-set by time). The system will automatically starts the motor and anti-stroke high-pressure pump flush when the running time reach to the pre-set value.At this time, the gearing drive the dirt collector with nozzles to do  the rotation and level back and force movement inside of the filter.mean while,outside the filter, the High-pressure backwash device and the sewage device do synchronous. Movement and show a corresponding relationship. At the premise without interrupting normal operation, it high-pressure backwash the filter with only a small part of the product water. The backwashed water through the filter, together with the impurities from the filter strip are quickly inhaled into the dirt collector by the nozzle,sent to the sewage axis, and finally discharged from the sewage chamber .

功能作用Function function

該過濾機主要用于海水的凈化、殺菌、阻垢、降解有機物等，特別是對水質要求較高的船舶壓載水領域，和超聲波紫外線殺菌器聯合使用，主要功能可去除和殺滅海水中泥沙、懸浮物、藻類、生物粘泥、腐蝕產物、大分子細菌、真菌、有機物、原生物及其它微小顆粒等雜質，同時具有超聲波殺菌滅藻、消毒、阻垢、降低COD等多種功能，達到水質凈化的目的。

The filter is mainly used to the sea water’s purification, sterilization, degradation of organic compounds, etc. Especially for higher water quality requirements field of the ship ballast water, the main function can remove silt, clay, rust, suspended solids, algae, biological slime, corrosion product, macromolecules of bacteria , fungi, organic matter, protozoa and other small particles and other impurities in the sea water, both ultrasonic sterilization, disinfection, reducing COD and other functions, to achieve the purpose of water purification.

技術特點Technical characteristics

傳統過濾機只能用于粗過濾行業，主要原因歸結于當采用精度50μm以上過濾網時，因過濾機本體不具備可靠的高壓反沖洗功能，所以過濾網污堵后清洗不徹底，使過濾網通量無法恢復，因此導致過濾機無法正常運行。

世紀源牌全自動壓載水過濾機與其他類似過濾機比較，主要有以下特點：

1、世紀源牌全自動壓載水過濾機采用精度50微米的高強度316L不銹鋼燒結網，通過2.0Mpa高壓反洗以及超聲波清洗殺菌，使濾網清洗高效、徹底、可完全恢復初始狀態，可終身使用，無需更換。

2、超聲波首次應用于水過濾技術領域，具有混合、裂解、氧化、凝聚、殺菌、滅藻、阻垢、去除COD及油污、防止濾網污堵等多種功能。

3、全自動壓載水過濾機具有自動檢索功能，并通過檢索到的各種數據自動實現超聲波清洗殺菌和高壓反沖洗功能，可應對不穩定的水質波動，全自動運行，無需人工干預。

4、控制系統反應靈敏，運行精確，具有壓差、時間和手動多重設定功能，可以根據不同水源和過濾精度靈活調整反洗壓差或時間設定值。

5、反沖洗的同時不中斷正常產水，連續運行，穩定可靠。

6、反沖洗歷時短，反洗水耗僅為正常產水量的0.001~0.002%，省水、省電，節約能源。

7、結構設計緊湊合理，設備易損件少，無耗材，運行維護費用低，操作管理簡單，安裝移動靈活方便。

Traditional differential pressure filter (Since clean strainer) can only be used for rough filtering industries，Main reason attributable to when adopting more than 50μm precision filter, due to filter ontology don't possess reliable high-pressure backwash function，So filter blocked cleaning is not complete，flux never recover，Therefore  filter cannot run normally。

ShiJiYuan Ultrasonic Double Intelligent Pressure Differential Filter compared with other similar filter, Basically has the following characteristics:

1. ShiJiYuan Ultrasonic Double Intelligent Pressure Differential Filter adopts filtration precision 50μm of high strength 316L stainless steel sintered membrane, Through 20KG high-pressure reverse-wash and ultrasonic cleaning sterilization, Make filter cleaning efficient、thoroughly、Can fully recover initial state，Can lifetime usage，Without replacement。
2. Ultrasonic first applied to water filtration technology field，Has mixed、splitting decomposition、oxidation、cohesion、sterilize、algae removal、disinfection、remove COD and smeary、Prevent mesh jams a variety of functions.
3. Ultrasonic wave filter had automatic retrieval functions, Searching through the different kinds of data automatically realize ultrasonic cleaning sterilization and high-pressure backwash function, Can cope with unstable water quality fluctuation, Fully-automatic operation, Without human intervention.
4. Control system senstive reaction, Operation accurate, has differential pressure, time and manual various Setting function, According to different water and Filtration precision flexible adjustment reverse-wash differential pressure or time value.
5. Backwash without interrupting the normal production of water, continuous operation, stable and reliable.
6. Short duration backwash, backwash water consumption is only 0.001 ~ 0.002%  of the normal water production, conserve the water, power and energy.Structure design compact and reasonable , small footprint, flexible installation and mobile.
7.  The equipment’s wearing parts are less and have no consumables, the operation and maintenance's cost is low. operation and management are simple.

與國內外同類產品相比其先進性It’s advanced nature compared with the similar products at home and abroad

在國內外水處理市場上，有著眾多品牌的“自動反沖洗”壓差式過濾機（亦稱自清洗過濾器），但工藝結構上大體相似，多用于粗過濾，主要是因為其“自動反沖洗”功能并非真正意義上的反沖，只是在濾網內壁有一套污物收集器，依靠自身水壓將懸浮于濾網內壁的雜質吸入排污管，而與濾網粘附牢固或堵塞于濾網通道中的雜質卻無法清除或清除不徹底，日積月累，最終使濾網失去透水能力，影響濾網的使用壽命。即使有些產品配有清洗刷，但其功能也只限于清除吸附于濾網內壁上的雜質，對于堵塞于通道中的雜質無能為力，甚至會使這些雜質透過濾網，進入產水側，進而影響出水水質。正是由于這種清洗方式的局限，使得這些產品的過濾精度無法做得更高，所宣稱的高精度也只是無法實現的一個理想。

世紀源牌全自動壓載水過濾機的問世，徹底改變了這一技術局限，突破固有的自吸式清洗模式，獨創的內部機械結構，實現了濾網外部高壓反沖與內部自吸排污相結合的清洗功能，清洗高效、徹底、無死角，從而大大延長了濾網的使用壽命。同時，精濾網首次采用316L不銹鋼燒結網，使機械強度和過濾精度有了可靠保證，最高過濾精度可達2微米，這是其它同類產品都難以實現的。

Water treatment at home and abroad on the market, with many brands of "automatic backwash" pressure-type filter (also known as self-cleaning filters), but the process structure is broadly similar , more for crude filter, mainly because of its "automatic reverse wash" function is not real recoil, just in the mesh wall has a dirt collector, rely on their own water pressure will be suspended in mesh wall impurities inhaled drain, and mesh adhesion strong or blockage in mesh channel of impurity but not clear or remove not thoroughly, accumulate over a long period, the mesh lose permeable ability, affect the service life of the filter. Even if some is equipped with the cleaning brush, but its function is limited to remove adsorption on screen on the wall of the impurities, to jam the impurities in the channel can do nothing about it, even these impurities through the mesh, into the water production side, further influence outlet water quality. It is because of the limitations of the cleaning method, which makes the product filtration precision can't do higher and higher and claims of high precision is unable to realize a ideal.

Shijiyuan licensing automatic ballast water filters’ appearance Transformed the technical limitations, the breakthrough of the inherent of self-suction cleaning mode, the original creation of internal mechanical structure, to achieve the mesh external and internal high-pressure recoil self-priming sewage combination of cleaning function, cleaning efficiency, thorough, no dead Angle, thus greatly extend the service life of the filter. At the same time, fine mesh for the first time, using 316 L stainless steel sintering nets, make the mechanical strength and filtration accuracy with reliable guarantee, the highest filtering precision can reach 2 microns, this is the other similar products are difficult to realize

產品結構說明Description of product structure 

1.超聲波-電控總成                     Ultrasound-Electronic control assembly

2.傳動（行程）電機                    Transmission(stroke) motor

3.行程開關2                          Limit switch2

4.傳動滑塊                           Drive slider

5.傳動連接套                         Transmission connection set

6.行程開關1                          Limit switch2

7.高壓進水腔                          High-pressure water chamber

8.進水端蓋                            Influent cover

9.機架                                Rack

10.高壓反洗泵出水管                  High-pressure backwash pump outlet pipe

11.原水進水口                         Raw water intake

12.進水壓差變送器接口                Inlet water pressure transducer interface

13.機體                              Body

14.產水壓差變送器接口                Producing water pressure transducer interface

15.高壓反洗泵進水管                  High-pressure backwash pump inlet pipe

16.產水出水口                        Producing water outlet

17.排水端蓋                          drainage cover

18.排污室                            Sewage room

19.濃水排放                          Concentrated water discharge

20.粗濾網                            Coarse filter

21.細濾網                            Fine filter

22.反洗高壓泵                        Anti-wash hing-pressure pump

23.壓差變送器                        Pressure transmitter

24.高壓反洗壓力表                    Hihg backwash pressure gauge

25.超聲波換能器                      Ultrasonic transducer

26.接線盒                            Junction box

27.光線開關上蓋                      Light switch cover

設備配置Equipment configuration

精度換算表Precision conversion table

SJY -IFUS- C50 / 300

產水量300m³/h      Water production 300m³/h

過濾精度50µm       Filtering precision 50µm

過濾機型號         Filter model

全316L不銹鋼材質  The 316L stainless steel

超聲波功能（可選裝）Ultrasonic function ( optional )

智能控制            Intelligent control

世紀源牌            Shijiyuan licensing

流量曲線圖flow diagram

精度換算表Precision conversion table

選型要素Selection factors

1.需要處理水量                  Need to address the water

2.濾網過濾精度（用戶的水質要求） Filter filtering precision (user’s water requirements)

3.介質懸浮物濃度                Concentration of suspended matter in the medium

4.粒度分析報告（參考）          Particle size analysis (reference)

5.過濾介質化學和物理性質        Chemical and physical properties of filter media

6.過濾介質溫度                  Temperature filter media

技術參數technical parameters

SJY-IFUS-C50/300運行技術參數Run technical parameters

過濾精度:50µm                        Filtrattion precision:50µm

單臺參考處理水量:300m³/h              A single treatment of water:300m³/h

進出水口管徑:DN200                  Inlet and outlet diameter：DN200

排污口管徑:DN50                      Sewage outlet pipe diameter：DN50

重量:600KG                          Weight：600KG

過濾介質溫度:0-70℃                  Temperature filter media: 0-70℃

環境溫度:最高+50℃                    Environment temperature: Maximum +50℃

工作壓力:0.15-0.8MPa                   Working pressure:0.15-0.8MPa

壓力損失:0.01-0.05Mpa                  Pressure loss:0.01-0.05MPa

反沖洗壓力: 2.00Mpa                    Backwash Pressure: 2.00Mpa

(根據運行壓力略有變化)                (There is a slight change according to operating pressure)

反沖洗歷時:60s                        Backwash duration:60s

反沖洗水耗:120-160L                    Backwashing water consumption:120-160L

反沖洗電耗:0.085KW/次                  Backwash power consumption:0.085KW/ times

裝機功率:5.9KW                         Installed power:5.9KW

常用功率: 0.8KW                        Prime power:0.8 KW

電源電壓:AC380V 50HZ  AC220V 50HZ    Supply voltage:AC380V 50HZ  AC220V 50HZ

電控箱防護等級: IP65                    Electronic control box protection class: IP65

SJY-IFUS-D50/400運行技術參數Run technical parameters

過濾精度:50µm                        Filtrattion precision:50µm

單臺參考處理水量:400m³/h              A single treatment of water:400m³/h

進出水口管徑:DN250                  Inlet and outlet diameter：DN250

排污口管徑:DN50                      Sewage outlet pipe diameter：DN50

重量:660KG                          Weight：660KG

過濾介質溫度:0-70℃                  Temperature filter media: 0-70℃

環境溫度:最高+50℃                    Environment temperature: Maximum +50℃

工作壓力:0.15-0.8MPa                   Working pressure:0.15-0.8MPa

壓力損失:0.01-0.05Mpa                  Pressure loss:0.01-0.05MPa

反沖洗壓力: 2.00Mpa                    Backwash Pressure: 2.00MPa

(根據運行壓力略有變化)                (There is a slight change according to operating pressure)

反沖洗歷時:60s                        Backwash duration:60s

反沖洗水耗:120-160L                    Backwashing water consumption:120-160L

反沖洗電耗:0.085KW/次                  Backwash power consumption:0.05KW/ times

裝機功率:5.9KW                         Installed power:5.9KW

常用功率: 0.8KW                       Prime power:0.8 KW

電源電壓:AC380V 50HZ  AC220V 50HZ    Supply voltage:AC380V 50HZ  AC220V 50HZ

電控箱防護等級: IP65                    Electronic control box protection class: IP65

 SJY-IFUS-LD50/400運行技術參數Run technical parameters                    

過濾精度:50µm                        Filtrattion precision:50µm

單臺參考處理水量:400m³/h              A single treatment of water:400m³/h

進出水口管徑:DN250                  Inlet and outlet diameter：DN250

排污口管徑:DN50                      Sewage outlet pipe diameter：DN50

重量:660KG                          Weight：660KG

過濾介質溫度:0-70℃                  Temperature filter media: 0-70℃

環境溫度:最高+50℃                    Environment temperature: Maximum +50℃

工作壓力:0.15-0.8MPa                   Working pressure:0.15-0.8MPa

壓力損失:0.01-0.05Mpa                  Pressure loss:0.01-0.05MPa

反沖洗壓力: 2.00Mpa                    Backwash Pressure: 2.00MPa

(根據運行壓力略有變化)                (There is a slight change according to operating pressure)

反沖洗歷時:60s                        Backwash duration:60s

反沖洗水耗:120-160L                    Backwashing water consumption:120-160L

反沖洗電耗:0.085KW/次                  Backwash power consumption:0.085KW/ times

裝機功率:5.9KW                         Installed power:5.9KW

常用功率: 0.8KW                        Prime power:0.8 KW

電源電壓:AC380V 50HZ  AC220V 50HZ    Supply voltage:AC380V 50HZ  AC220V 50HZ

電控箱防護等級: IP65                    Electronic control box protection class: IP65

SJY-IFUS-LD50/400圖及外形尺寸圖 

SJY-IFUS-LF50/600運行技術參數Run technical parameters                     

過濾精度:50µm                        Filtrattion precision:50µm

單臺參考處理水量:600m³/h              A single treatment of water:600m³/h

進出水口管徑:DN300                  Inlet and outlet diameter：DN300

排污口管徑:DN50                      Sewage outlet pipe diameter：DN50

重量:750KG                          Weight：750KG

過濾介質溫度:0-70℃                  Temperature filter media: 0-70℃

環境溫度:最高+50℃                    Environment temperature: Maximum +50℃

工作壓力:0.15-0.8MPa                   Working pressure:0.15-0.8MPa

壓力損失:0.01-0.05Mpa                  Pressure loss:0.01-0.05MPa

反沖洗壓力: 2.00Mpa                    Backwash Pressure: 2.00MPa

(根據運行壓力略有變化)                (There is a slight change according to operating pressure)

反沖洗歷時:60s                        Backwash duration:60s

反沖洗水耗:160-200L                    Backwashing water consumption: 160-200L

反沖洗電耗:0.085KW/次                  Backwash power consumption:0.085KW/ times

裝機功率:6.1KW                         Installed power: 6.1KW

常用功率: 1.0KW                    Prime power: 1.0 KW

電源電壓:AC380V 50HZ  AC220V 50HZ    Supply voltage:AC380V 50HZ  AC220V 50HZ

電控箱防護等級: IP65                   Electronic control box protection class: IP65

SJY-IFUS-LF50/600圖及外形尺寸圖 

SJY-IFUS-LG50/750運行技術參數Run technical parameters                   

過濾精度:50µm                        Filtrattion precision:50µm

單臺參考處理水量:750m³/h              A single treatment of water:750m³/h

進出水口管徑:DN350                  Inlet and outlet diameter：DN350

排污口管徑:DN50                      Sewage outlet pipe diameter：DN50

重量:800KG                          Weight：800KG

過濾介質溫度:0-70℃                  Temperature filter media: 0-70℃

環境溫度:最高+50℃                    Environment temperature: Maximum +50℃

工作壓力:0.15-0.8MPa                   Working pressure:0.15-0.8MPa

壓力損失:0.01-0.05Mpa                  Pressure loss:0.01-0.05MPa

反沖洗壓力: 2.00Mpa                    Backwash Pressure: 2.00MPa

(根據運行壓力略有變化)                (There is a slight change according to operating pressure)

反沖洗歷時:60s                        Backwash duration:60s

反沖洗水耗:160-200L                    Backwashing water consumption:160-200L

反沖洗電耗:0.09KW/次                   Backwash power consumption:0.09KW/ times

裝機功率:6.1KW                         Installed power:6.1KW

常用功率:1.0KW                        Prime power: 1.0 KW

電源電壓:AC380V 50HZ  AC220V 50HZ    Supply voltage:AC380V 50HZ  AC220V 50HZ

電控箱防護等級: IP65                    Electronic control box protection class: IP65

SJY-IFUS-LG50/750圖及外形尺寸圖 

SJY-IFUS系列全自動壓載水過濾機選型表

十五、安裝 Installation

現場安裝如下圖所示On-site installation as shown below:

安裝示意圖Install diagrammatic drawing

1.進水閥門 Enter water value portal

2.進水單流閥 Enter water unipole

3.進水壓力表Enter water pressure gauge

4.出水壓力表Exit water pressure gauge

5.出水閥門Exit water valve           

6.出水單流閥Exit water valve

 7.旁通閥門Bypass valve               

 8.取樣放空閥Take a simple short sales valve

安裝要求：

①    過濾機必須裝在泵的出口,在過濾機的進、出水口均要安裝止回閥，防止突然停水時產生瞬間負壓或背壓造成濾網損壞。

②    設備安裝的管網應保證壓力穩定，且在設備允許的壓力范圍內。

③    設備應保持水平安裝，排污口(DN40)不得上揚，安裝時拐彎要盡量少，確保排水暢通。

④    過濾機進出水口之間應設置旁通閥，以備系統故障或檢修時使用。

⑤    設備進出水管路上須設置壓力表，便于觀測系統運行壓力及壓力損失。

⑥    設備出水管路上應設置取樣放空閥，便于調試時濾后水取樣以及長期停機保存前的設備放空。

⑦    設備安裝時四周應預留出檢修空間。

Installation requirements   

①Filters must be installed in the pump,s exit. In the filter of the inlet and outlet, Check valve must be installed to prevent an instant filter damage caused by negative pressure and back pressure when the sudden stoppage generated.

②The pipe network equipment installation shall ensure that the pressure is stable and the pressure in the device within the scope permitted。

③Equipment should be to maintain the level of the installation, the sewage outfall (DN40) shall not be higher, the installation should be as little as possible when you turn a corner to ensure the smooth flow of drainage。

④Between the inlet and outlet filter bypass valve should be set up to prepare for the use of a system failure or maintenance。

⑤Equipment to be installed pressure gauge on the pipe inlet and outlet for easy observation system operating pressure and pressure loss.

⑥On the Equipment outlet pipe should be set sampling venting valve for easy to sample the water sampling after filtering and long-term shutdown of equipment to save pre-venting.

⑦Equipment installation should be set aside out of maintenance around the room.

超聲波紫外線殺菌器Ultrasonic ultraviolet sterilizer

一、產品介紹Product introduction

超聲波紫外線殺菌器是秦皇島世紀源水處理技術有限公司技術人員通過大量的研究試驗，在原紫外線殺菌器基礎上研發出來的新一代高效、純物理工藝的水處理殺菌裝置，它集生物學、聲學、光學、機械、流體力學、電子等綜合學科于一體，體現了力的、熱的、光的物理作用，因此反應時間短，殺菌速度快，同時，頻率在20KHZ以上的超聲波能夠徹底干凈的清洗紫外線石英套管，防止石英管外壁在高鹽度海水中結垢，永久保持石英套管良好的透光率和紫外線燈的殺菌率，不使用外加的化學添加劑，不產生二次污染，是一種高效、經濟、快速、環保、綠色的廣譜水處理殺菌裝置。

Ultrasonic ultraviolet sterilizer is Qinhuangdao century source water treatment technology limited company technical staff through a large number of research trials, in the original basis of ultraviolet sterilization device developed by a new generation of highly efficient, a purely physical process water treatment sterilization device, it sets the biology, acoustic, optical, mechanical, fluid mechanics, electronics and other comprehensive disciplines in one, reflected power, heat, light physical effects, thus the reaction time is short, fast sterilizing speed, at the same time, the ultrasonic frequencies above 20KHZ can thoroughly clean cleaning UV quartz tube, quartz sleeve to permanently maintain good transmittance and ultraviolet light disinfection rate, without the use of additional chemical additives, no secondary pollution, is an efficient, economic, fast, environmental protection, green broad-spectrum disinfection of water treatment device.

二、工作原理Working principle

被處理水經進水口進入超聲波紫外線殺菌器機體，波長在254nm的強紫外線C（UVC）對水流進行均勻照射，達到廣譜殺菌效果，同時，頻率在20KHZ以上的超聲波對水具有空化、混合、裂解、氧化、推流、殺菌、滅藻、清洗、除垢防垢等一系列作用，超聲波空化實現了輔助殺菌和對有機物的降解，其產生的局部激波能使被處理水產生紊流現象，使水與紫外線更加充分均勻的接觸，使殺菌更高效；同時超聲波對腔體和石英套管起到了關鍵的清洗、除垢、防垢作用，使紫外線燈在高鹽度海水內不結垢、不污染，長期保持良好的殺菌效果。

The treated water into the ultrasonic ultraviolet disinfection from the inlet, ultrasonic frequencies above 20KHZ have a series of functions of cavitation, mixed, pyrolysis, oxidation, plug flow, sterilization, algae removal, cleaning, descaling and antiscaling to water, ultrasonic cavitation to achieve the auxiliary sterilization and degradation of toxic organic compounds, which produces a local shock can be processed to generate turbulence phenomenon of water, make water and ultraviolet more fully and uniformly contact, to achieve more efficient sterilizing effect; at the same time of ultrasonic wave on the cavity and a quartz tube has played a critical role in the cleaning, descaling, anti-scaling effects, combined with 254nm wavelength ultraviolet C irradiation (UVC ) flow, to achieve further broad-spectrum sterilization, to make the treated water in a short period of time to achieve very good sterilization effect.

紫外線是一種肉眼不可見光，根據波長的不同可細分為UVA（315-400nm）UVB（280-315nm）和UVC（200-280nm），其中UVC最易被DNA（核糖核酸）吸收，紫外線殺菌設備使用的就是UVC，當水中的細菌、病毒、藻類、生物等受到一定劑量的UVC(波長254nm)照射后，其細胞的DNA、RNA結構再生無法進行，細菌病毒喪失自我復制的能力，從而達到水的殺菌和凈化的目的，因此已被廣泛應用于各類污水、給水、中水、地表水、純水、凈水、景觀水、泳池水及海水等各種水質的殺菌消毒，細菌殺滅率在99%以上。

UV is invisible light, according to the different wavelengths can be subdivided into UVA (315-400nm) UVB (280-315nm) and UVC (200-280nm), which UVC are most vulnerable to DNA (RNA) absorption, UV device is UVC. When the bacteria, viruses, algae, biological, and other by a certain dose of UVC (wavelength 254nm) irradiation, the DNA, RNA structure of the cells, can not be recycled, loss of self-replicating bacteria and viruses the ability to achieve water sterilization and purification purposes, It has been widely used in various types of wastewater, water supply, water, surface water, pure water, water purification, water landscape, water and sea water swimming pool and other water disinfection, to kill bacteria rate of 99%.

但在實際應用過程中，由于水質差、硬度高、細菌含量大等因素，很容易在紫外線燈的石英管壁上吸附有機物、生物粘泥、細小顆粒等雜質，并且在具有含鹽高的水質當中工作，很容易在石英管壁上結垢，導致紫外線輻射能量低、穿透力弱，大大降低殺菌效率，嚴重影響了殺菌效果。

But in the actual application process, due to poor water quality, high hardness, bacteria and other factors, it is easy adsorpt organic matter, biological slime, fine particles and other impurities on the ultraviolet light quartz wall, and work in the water which has a certain hardness ,it is easy scaling on the quartz wall, resulting in low energy UV radiation, through weak and greatly reduce the efficiency of sterilization, seriously affected the bactericidal effect.

世紀源超聲波紫外線殺菌器充分利用超聲波的超聲空化效應，不但克服了以上缺點，能永遠保持石英套管較高的透光率，同時還具有輔助殺菌作用。超聲空化即：液體中的微小氣泡核在超聲波作用下產生振動，當聲壓達到一定值時，氣泡將繼續膨脹，然后突然閉合，在氣泡閉合時產生沖擊波，這種膨脹、閉合、振蕩等一系列動力學過程稱為超聲空化。這些小氣泡急速崩潰時在氣泡內產生了高溫（5000C）、高壓（上千個大氣壓），并且由于氣泡周圍的液體高速沖入氣泡，而在氣泡附近的液體中產生了強烈的局部激波，也形成了局部的高溫高壓，從而產生了超聲波的混合、清洗、粉碎、裂解、推流、氧化、殺菌、滅藻、除垢、防垢等一系列的作用。

Shijiyuan ultrasonic UV sterilizers make full use of ultrasonic cavitation effect, It not only to overcome the above shortcomings, can always maintain a high transmittance quartz sleeve, and also has assisted bactericidal effect. Ultrasonic cavitation, namely: The tiny bubbles core vibration in the liquid under the action of the ultrasonic, when the pressure reaches a certain value, the bubble will continue to expand, and then suddenly closed, the shock wave generated when the bubble is closed. This expansion, closure, vibration, etc. series of dynamic process is called cavitation. These small bubbles rapidly generated produce the high temperature (5000C), high voltage (thousands of atmospheres) within the bubble collapse, and because of the fluid around the bubbles high-speed into the air bubbles, in the vicinity of the bubbles in  the liquid generated a strong local shock, also formed a local high temperature and pressure, resulting in a mix, cleaning, crushing, cracking, plug-flow, oxidation, bacteria, algae, cleaning, and a series of anti-scaling effect of ultrasonic.

超聲波紫外線殺菌器配有紫外線照射強度自動監測系統，當石英管污染紫外線照射強度降低時，會自動啟動超聲波裝置對石英管進行清洗，恢復照射強度后，清洗自動停止；超聲波自動清洗裝置可實現手動和自動兩種工作方式。

Ultrasonic UV sterilizers equipped with ultraviolet radiation intensity automatic monitoring system. When quartz tube pollution ultraviolet radiation intensity decreased.It will automatically start ultrasonic devices to quartz tube cleaning.,the cleaning to be automatic stop when it restores illuminate intensity. Ultrasonic automatic cleaning device can achieve both manual and automatic to work.

紫外線殺菌器對水中微生物的滅活效果圖 

The inactivated rendering of Uv sterilizer to microbes in water

三、技術特點

1、超聲波紫外線殺菌器是利用聲學和光學相結合的方法來進行廣譜殺菌的一種純物理殺菌工藝。20KHZ以上的超聲波所產生的空化效應具有超強的清洗、除垢、防垢功能，不但能永遠保持石英套管較高的透光率，同時超聲空化還具有良好的殺菌、混合、氧化、推流作用，它能夠使被處理水分布均勻，殺菌快而平穩，滅菌率高，對細菌、病毒、微生物的殺菌作用一般在一秒以內，而其它傳統的殺菌方法要想達到超聲+紫外C同等的殺菌效果則需要20分鐘至一小時的時間。

UV disinfection is a broad-spectrum bactericidal purely physical sterilization process that use the methods of the combination of ultrasonic acoustic and optical. The cavitation effect produced by above 20KHZ ultrasonic is provided with superior cleaning, descaling, scale function. It not only to always maintain a high transmittance of quartz tube, ultrasonic cavitation also has good sterilization, mixed, oxide, plug-flow effect. It can make the processed water distribution, bactericidal fast and stable, high rate of sterilization of bacteria, viruses, microbial sterilization is generally a second or less, while other conventional sterilization methods to reach the ultrasound + equivalent bactericidal effect of UV-C will need to 20-60 minutes.

2、超聲波中壓紫外線殺菌器不使用任何外加的化學添加劑、純物理殺菌、安全環保、無二次污染、不產生任何毒副作用、不改變水中任何成分。

Ultrasound UV sterilizers does not use any plus chemical additives, purelyphysical sterilization, safety and environmental protection, no secondary pollution, does not produce any toxic side effects, the water does not change any ingredients.

3、超聲波紫外線殺菌器可連續大流量殺菌，其最佳運行條件即為24小時連續運行，是一種適應性很強的水處理殺菌裝置。

Ultrasonic UV sterilizers can sterilization with continuous high-volume , the best operating conditions shall be continuous operation of 24 hours  , is a resilient water sterilization device.

4、超聲波紫外線殺菌器運行安全可靠、操作維護簡單方便、能耗低、運行費用低、結構緊湊、占地面積小、自動化程度高、經濟方便。

Ultrasonic UV sterilizers is the divice with the safe and reliable operation, easy operation and maintenance, low energy consumption, low operation cost, compact, small footprint, high degree of automation, economic convenience.

5、超聲波紫外線殺菌器應用領域廣泛，可用于需要殺菌的各個水處理行業，既可以單獨使用，也可以和其它水處理技術聯合使用。

Ultrasonic UV sterilizers with the wide range of applications, can be used to all water treatment industry which required sterilization, can be used alone, can also be used in conjunction with other water treatment technologies.

四、技術參數Technical parameters 

表1      超聲波+紫外C技術對常見細菌病毒的殺菌效率（紫外強度30mw/cm²）

Table 1 The bactericidal efficiency to the common bacterial virus of the ultrasonic + UV-C’S ( UV intensity of 30MW / cm² )

五、性能比較Performance comparison 

表2          超聲波+紫外C殺菌技術與幾種傳統殺菌技術的比較

Ultrasonic + UV-C sterilization technology compared with several conventional sterilization techniques

表3  超聲波+紫外C殺菌器與傳統紫外C殺菌器相比較的優勢The advantages of the Ultrasonic + UV-C sterilizer sterilizers compared to  the conventional UV-C

未經超聲波在線清洗的石英套管

quartz sleeve without the ultrasonic cleaning online

經超聲波在線清洗后的石英套管

quartz sleeve after the ultrasonic clean online

過濾精度50um

全自動壓載水過濾器

和超聲波中壓紫外線

殺菌器聯合使用可完

全滿足船舶壓載水排

放要求。

The 50um filtration automatic ballast water filters and ultrasonic medium-pressure ultraviolet  sterilizers joint use  can fully meet the ballast water discharge requirements.

秦皇島世紀源水處理技術有限公司